1、High-precision high-speed camera lens
2、AI algorithm one-click search for components, intelligent parameter matching, and fast programming
3、Wrong material control: OCR recognition algorithm detects silk screen characters
4、Inspect wrong and absent for black component on balck board
5、Apply pre and post reflow oven to inspect defects for SMD and soldering
1、Core Advantages:Apply AI deep learning algorithm
2、one-click automatic identification of components and solder joints:Auto search chip to generate component boxes, auto give parameters (offset, OCR, absent parts, etc.) to inspect defects
3、Intelligent OCR recognition algorithm reach higher inspection accuracy
4、Inspect polarity in black component :achieve the polarity inspection by deep learning algorithm torecognize the feature
5、Apply AI inspection algorithm to accurately identify the solder balls and splash to avoid the interference of complex backgrounds
Category | Item | AIS401 |
PCBA specification | Size | 50x50mm~510*460mm (Large board mode:50*50-690*460mm) |
Thickness | 0.5mm-6mm | |
Height of elements | Top:25mm, Bottom: 80mm | |
Processing edge | 3mm | |
Optical specification | Camera | 5MP,color |
Optical source | RGB + W four color integral light source | |
FOV | 36*30mm | |
Resolution ratio | 15um | |
Inspection-related function | Components | Absent, reversed, mis-alignment, broken, extra,foreign matter,stained, etc. |
Solder | Insufficient solder,excessive solder,bridging,pseudo solder etc. | |
Other function | Bar code Recognition / QR code Recognition/ OCR | |
Mixing boards inspection | Yes,Support calling program automatically | |
Algorithm | CNN, color contrast, outline recognition, Offset inspection, template matching, character comparison, OCR ,etc. | |
Speed | 0.23sec/FOV | |
Software system | Operating system | Ubuntu 18.04 LTS 64bit |
Function | Remote control, remote assistance, CAD file import and user-defined model training | |
Communication method | Standard SMEMA interface | |
Data output | Autogenerated statistic analysis SPC | |
Special function | Automatic search of elements and quick programming | |
Hardware specification | Industrial control host | CPU: intel i5 Display card: NVIDIA GTX1050Ti Memory: 32G DDR4, 240G SSD+2T Mechanical Hard Disk Network: 1000M Wired Network Card |
Display | 23.8 inch FHD display | |
Motion mechanism | High precision lead screw + servo motor | |
Rail width control | Manual/auto | |
Appearance/electric | Dimention and weight | (L*H*W)1015*1512*1129mm,net weight:660Kg |
Power supply and power | AC 230V, rated power 380W | |
Air source | 0.4-0.6Mpa | |
Work environment | Temperature:10~45℃, Humidity: 30~85%RH |